■ Understand The Processes Involved In CNC Machining Manufacturing
■ Knowing the Benefits of Using CNC Machining Manufacturing
■ Learn About The Different Types Of Machines Used For CNC Machining
● CNC Lathes and Turning Machines
● CNC Electrical Discharge Machines
■ Understand The Different Types of Cutting Tools Used for CNC Machining
■ Understand The Different Types Of Materials That Can Be Cut Using CNC Machining
■ Understand the Need For Proper Training
As CNC machining manufacturing results in high-quality parts with precision, so many customers prefer computerized numeric control (CNC) instead of conventional processes. Many new ventures are aiming to enter this potential market. However, it is vital that before starting a CNC manufacturing company, you must know some aspects. Being one of the experienced service providers, let us tell you the key factors as we go through this article.
We will cover the top 7 aspects in this article but you should also keep in mind the following preliminary steps to be considered:
Understand The Processes Involved In CNC Machining
Computer numerical control (CNC) is a machining technique that removes or subtracts material to make custom parts. The main CNC machining manufacturing processes are as follows:
CNC Milling:
CNC milling is the manufacturing process in which the spindle rotates and removes the material from a workpiece. It results in higher precision, accuracy and minimizes the lead time by increasing the production rate.
The production cycle in CNC milling comprises:
Some of the CNC milling operations are as follows:
CNC Turning:
The CNC turning process works on the principle of a lathe machine and is used for removing material from round bars and round tubes to get the desired shape.
Some of the main turning operations are as follows:
CNC Drilling:
For the making of round holes in different parts, the process of CNC drilling is used. These holes can be used for bolting purposes in assembly.
Some of the products where CNC drilling plays a vital role are listed below:
CNC drilling machines are quite versatile. Their construction enables the interchangeability of drill bits for various types of drilling operations. This helps save a lot of time.
CNC Drilling:
In succession to CNC Drilling, the CNC tapping process is purely for making different types of threads in holes. The types of CNC tapping are:
The factors that have a direct effect on CNC tapping are:
Understanding the benefits of using CNC machining manufacturing
Computerized numeric control (CNC) machining is the best technique to make parts and other equipment with precision and high accuracy, which helps operators to make complex parts with ease.
The following are the benefits of CNC machining manufacturing:
Understanding types of machines used for CNC machining
The common types of CNC machines that contribute to making different parts of complex geometries are as follows:
CNC Lathe and Turning Machine:
CNC lathes and turning machines are similar to each other. CNC lathe machines only do turning operations while CNC turning machining centers are more advanced in technology. Different operations of CNC turning machines are as follows:
Different types of CNC lathe machines in terms of degrees of freedom (axes) are listed below:
CNC Milling Machines:
CNC milling machine has a rotating cutting tool while the workpiece is fixed. The advanced CNC milling machine comprises:
The equipment and tools used in CNC milling machines are:
CNC milling machines concerning their functioning are as follows:
CNC Laser Machines:
→ As the name suggests that this CNC machine uses laser technology for performing different operations to manufacture customized products. CNC laser cutting machine uses high-power and focused laser beams for doing different operations on raw material.
→ CNC laser cutting machines give precise and accurate results as compared to other CNC machining units. CNC laser cutting machine uses lower energy and expends less cost.
→ Laser cutting machines are also used to incise complex geometries on smaller surfaces without leaving burrs.
CNC laser cutting machines are categorized in terms of laser cutters and these are as follows:
CNC Electrical Discharge Machines (EDM):
This type of machine uses electrical energy to disintegrate extra material by generating high-frequency sparks through electrodes which are made up of:
Many manufacturers switch to Electrical discharge machines (EDM) when other CNC machining units cannot produce desired cuts like:
Electrical discharge machines (EDM) are categorized as:
1.Die sinking EDM:
2.Wire EDM
3.Hole drilling EDM
The benefits of electrical discharge machining (EDM) are:
CNC Plasma Cutting Machines:
CNC plasma cutting machine is operated through different coding software. Plasma cutting machines work by moving high-frequency plasma torches in various directions to perform different operations on a workpiece. Plasma cutting technology offers the ability for various operations in one setup time of the workpiece.
The benefits of CNC plasma cutting machines are listed below:
Understanding different types of cutting tools used for CNC machining
CNC machining uses different types of tools for the production of complex parts or geometries. Various types of CNC machine tools are given below:
Drill bits:
In CNC machining, a drill bit is used to make a hole by subtracting material from a workpiece. Different types of drill bits for CNC metal fabrication are as follows:
Some of the drill bits used in CNC woodworking are listed below:
Parts of a common drill bit are shown in the figure below:
Drill bits with different material coating execution are given below:
● Titanium nitride
● Titanium carbonitride
● Titanium aluminum nitride
● Black oxide
● Twist drill bit
● Center and spotting drill bit
Face mill:
Shell mill is also the term used instead of face mill. A face mill is also used for surface finish and is always perpendicular to the workpiece.
Types of face milling cutters are:
Different face milling operations are as follows:
Considerations to optimize face milling:
Thread tap:
Tapping is a CNC machining process to make threads in holes. There are many ways to make threads by use of CNC tapping. Some main types of tapping tools are:
Thread making through tapping is beneficial in many aspects, as given below:
Countersink mill:
Countersinking is a machining process where V-shaped edges at the hole face are required. The main purpose of making a countersunk is to align the bolt head with the surface of the part or body. Countersink mill tool with some common angles is listed below:
Ball end mill:
The ball end mill is also known as the ball nose end mill. This tool is used where smooth contours of the surface are required. The types of ball end mills with four flutes are as follows:
End mill:
The end mill is also used for the removal of material from a workpiece, with a wide range of applications such as:
The end mill is also used for the removal of material from a workpiece, with a wide range of applications such as:
Undesrstanding different type of materials cut by CNC machining
CNC machining operations are very modern in technology and offer quite a versatile portfolio for material machinability. The materials used to cut by CNC machining are:
Understand the Need For Proper Training
Generally, you will manage to build machining resources for your new manufacturing facility. However, it is about the training of your employees that bridges the gap between three core aspects:
Training seminars allow CNC technicians, engineers, and programmers to grasp key aspects. Such sessions also provide the machinists with much-needed confidence and satisfaction. Comprehensive training can comprise one or a combination of the following modes:
Knowing CNC programming software
As the name suggests that CNC machines work with the aid of different software. Special machine languages called G code and M code are used to translate CAD model to CAM. So, understanding and developing skills regarding CNC software is very essential for CNC engineers and operators. If operators know the basics of machine and backend processing of CNC machines, then the manufacturability of complex parts with precision and accuracy is enhanced.
Engineers and operators work together to define various parameters in CNC programming including:
Software used for programming CNC machines is listed as follows:
Conclusion
To summarize, we hope that you have a sound knowledge of the top 7 aspects to consider before you start your own CNC machining manufacturing company. With the demand for custom parts and prototypes on the rise, CNC technology is playing a major role in today’s innovative era. It is just about building the right combination of CNC systems depending on the customers’ needs in your region and capitalizing on your strengths.
Worthy Hardware is a CNC manufacturing and sheet metal fabrication company,including CNC machining services,CNC milling services, CNC turning services, laser cutting services and stamping services.Call us +86-76989919645 or email us [email protected] for more discounts for your projects.
